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Automatic roll forming production line for making anode plate

Tensioning structure is cylinder tensioning type, more stable and reliable running of the machineThe shaft of the uncoiler rotates actively during the actual operation of the whole line, and its power from uncoiler motor.  The uncoiler can release the coil automatically according to the running speed of the whole line .


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MAIN TECHNICAL PARAMETERS

 

Coils Material 1-1.6mm

IS 513 DIS 513 DD

Material tensile strength 400MPa
Coils OD ≤Ф2200 mm
Coils ID Ф508
Coils Width ≤1000mm
Coils Weight ≤25000 kg

 

Power 415V/50HZ  3 phase
Compressed Air Pressure P=0.4~0.7MPa
Machine total Power ≈100kw
Overall Size ≈25×8m
Machine direction From left to right(face to operation cabinet)

 

Compose of whole line & usage

1.Single support, driven by motor to release the material coil,tension device of the uncoiler driven by hydraulic power, to fix the coil on the uncoiler shaft.Tensioning structure is cylinder tensioning type, more stable and reliable running of the machine.The shaft of the uncoiler rotates actively during the actual operation of the whole line, and its power from uncoiler motor.  The uncoiler can release the coil automatically according to the running speed of the whole line  .In order to ensure the safety of the actual operation of the uncoiler, the uncoiler is equipped with pneumatic brake device to prevent the loose material .

2 Double head uncoiler  30 MT ( we will make single step for 508mm specially for you)

Structure : double cone mandrels, each mandrel has three steps;To make sure coil on centerline of the slitting line, the double mandrels bidirectionally move toward or faraway each other, or one of the mandrel bi-directionally move toward or faraway to the other, by hydraulic cylinder(Φ125×700mm).

 

 

MAIN COMPONENTS

PLC Mitsubishi(Japan)
Inverter Delta
DC adjusting control ParkerUSA
Touch Screen Weinview (Taiwan)
Low-voltage electrical apparatus  Schneider(France)
Encoder Omron 
Forming archway stations:   20 stations
Stands shaft diameter φ100mm
Motor power 55kw
Max. line speed 15~20m/min
Coils ID Ф508
Max. Coils OD Ф2200mm
Max. coils width ≤1000 mm
Max. coils weight 25000 kg
Uncoiler motor power ≈5.5Kw

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