Cable Tray Roll Forming Production Line

This cable tray production line is a specially equipment for cable tray roll forming,also can finish the production of its cover plate, which widely applicable in power transmission, machinery and equipment, commercial buildings and other facilities, including computer rooms, parking lots, data centers, offices, Internet service providers, hospitals, schools/universities, airports and factories.

This production line is mainly composed by following parts:

1. Uncoiler. Single support,four-bar tension structure, tension force comes from hydraulic cylinder, adjustment is fast and reliable.

2. Leveler. It adopts 7 rollers for leveling, 2 pairs of guide rollers, feed rollers are pneumatically clamped, frequency conversion speed regulation, switch control.

3. Looper ( Storage Material) Used to buffer the speed mismatch between the unwinding and leveling and the punching machine, and correct the deviation;

4. Servo Feeder. The sheet is fed in according to the actual step length required for punching, and multiple sets of feeding parameters can be set at one time, which is convenient and quick

5. Multi-stations Punching&Cutting Unit. It adopts liquid four-column press mode, which is economical, applicable and fast. The punching machine has a 6-station punching mode and contains 3 to 4 sets of die sets, which can continuously punch out multiple types of holes.

6. Cantilever adjustable forming machine . The forming unit adopts the cantilever forming machine mode. Motor, reducer, spiral bevel gear drive.When producing products with different bottom widths and waist heights, you only need to set the parameters on the touch screen, which is convenient, fast and reliable.

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Product Description

This production line is mainly composed by following parts:

1. Uncoiler. Single support,four-bar tension structure, tension force comes from hydraulic cylinder, adjustment is fast and reliable.

2. Leveler. It adopts 7 rollers for leveling, 2 pairs of guide rollers, feed rollers are pneumatically clamped, frequency conversion speed regulation, switch control.

3. Looper ( Storage Material) Used to buffer the speed mismatch between the unwinding and leveling and the punching machine, and correct the deviation;

4. Servo Feeder. The sheet is fed in according to the actual step length required for punching, and multiple sets of feeding parameters can be set at one time, which is convenient and quick

Technical Parameter

No	*Model: SART-12502.5**	Specification
1	Material	CR/HR/G. I steel
2	Coil OD	Ф1200 mm
3	Coil ID	Ф508mm
4	Strips width	<1250mm
5	Strips Thickness	0.5~2.5mm
6	Cable Tray Width	100~800mm
7	Cable Tray Height	50~200mm
8	Coils weight	≤10000 kg
9	Electrical power	415V,50Hz,3phase
10	Line Speed	5~15m/min

MAIN COMPONENTS LIST

No	Items	Brand
1	PLC	Mitsubishi(Japan)
2	Servo Controller	Yaskawa(Japan)
3	Main Motor	Siemens Baid
4	Frequency converter	delta (Taiwan)
5	Touch screen	weilun(china)
6	Low-voltage components	Schneider(France)
7	Encoder	Schneider(France)

Our Advantage

Technical Strength:

1. We have an experienced expert with young active technical team, which can provide the professional with improved design solutions for our customers , assure that can satisfy various customer’s special requirement by cost-effective way. 2. Our engineer always keep on design advanced , humane and most economic resolution for our customers, considering customers long time machine life, low cost maintenance and easy operation, save the cost of labor, maintenance, training for users. At same time, much higher efficiency

Machine Advantage:
1.We adopts individual archway stands for rollers station, more strong and rigidity structure than other suppliers in china.
2.Individual gearbox for each archway rollers set, to assure the precision of the profile.
3.All of the machine main body and parts are quenched, with higher hardness(HRC58-62) and wear resistance, while other suppliers only rough steel welded.
4.The rollers material is American D2 and D3 standards, with long service life and low maintenance cost.
5.Professional Germany roller design software-Copra.
6.Long machine life, all of our machines can be used stable performance for more than 10-15 year, while other small and low quality supplier’s machine only can be used for 1-2 years.

Workpiece Show

Cable Tray/Cable Bridge/cable Cover Plate/C Channel Punching Cable Tray/C shape Profile Electric Cable Tray