Hat Shape Profile Roll Forming Machine

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GENERAL INTRODUCTION:

Hat channels are an alternative type of steel roof framing system, which can also be used as a purlin where a lower profile is required, or where the cover system requires closer purlin spacing thus making standard “Z” or “C” purlins overly expensive.

1	Machine structure	Individual archway stands structure
2	Total power	Motor power-18.5kw Hydraulic power-5.5kw
3	Roller stations	18 dots stations
4	Productivity	15-25m/min
5	Decoiler	3T hydraulic decoiler
6	Leverling part	Upper is 3 rollers, down is 4 stations(total is 7 rollers)
7	Drive system	By independent gearbox
8	Diameter of shaft	¢60mm solid shaft
9	Roller material	American D2 D3
10	Pre punching& cutting system	Pre-cutting to change the material Material of the punching mold: Cr12
11	Hydraulic cutting system	Cr12 with heat treatment 58-60°
12	Hydraulic power	7.5KW

Our hat profile roll forming machine is for making the hat channels, which widely applicable in metal/steel roof construction industries.

WORKING PRODUCTION:

Uncoiling → leveling → Looper (storage) → servo feeding → Multi-stations punching → forming station →hydraulic cutting → finished product discharging

MAIN PARAMETERS:

1	Automatic De-coiler	1, Single head design 2, Loading weight: 3Tons 3, Hydraulic automatic expansion and tightening 4, Suitable width: <300mm 5, Coil ID: ¢500±20mm 6, Coil OD: ≤1200mm
2	Servo Feeding Leveling	It adopts 5 rollers for leveling, 2 pairs of guide rollers Maximum leveling roll width: 300mm Adapt to the maximum roll thickness: 1~2mm Maximum working speed: 20 m/min Driven: servo motor
3	Multi-functional Punching Machine	1, 6 punching stations, 2, Servo motor power: 1.3KW 3, Servo motor brand: Japan Yaskawa 4, Suitable width: <300mm 5, Punching mold fast positioning, repeat positioning.
4	Roll Forming Machine	1, Driven system: Motor, reducer, spiral bevel gear drive 2, Main machine power: 15KW*2 Sets, 3, Motor brand: SIEMENS BADE servo motor 4, Module Components fast positioning, repeat positioning 5, Forming stations: 18 groups stations
5	Hydraulic Cutting Machine	1, Hydraulic single station, 2, Cutting force: 30Tons, 3, Cutting type: stop cutting 4, Module Components fast positioning, repeat positioning
6	Computer Control Box	1, Japan Mitsubishi motion controller PLC 2, Japan Yaskawa Servo System 3, With human machine interface touch screen 4, Schneider weak current control
7	Hydraulic Station	1,Hydraulic system power: 15KW 2,Hydraulic value: Huade, 3,With fan cooling system