Roll Forming Machine
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Raintech Automatic Quickly Change Steel Frame Channel CZ Purlin Roll Forming Machine
Product Description
Production process flow
Uncoiling (including automatic feeding trolley) → leveling and guiding → quick-change roll forming (including straightening) → cutting.1. Uncoiling:
The machine is in single-head mode, single support and manual tightening.
2. Servo Leveling Feeder:
The machine adopts 5 rollers for leveling and feeding (2 rollers on the upper layer, 3 rollers on the lower layer, screw adjustment), 1 pair of guide rollers, the feeding rollers are pneumatically clamped, and the servo motor provides power for it.
3. Roll Forming Machine
Used to achieve the final required shape through the roll forming process of the required finished plate. The material is made of high-quality mold steel Cr12, and the hardness after quenching reaches HRC58~62 (physical characteristics are equivalent to American material D2), which improves mechanical performance and life. The surface of the roller is polished after finishing. The roller has high precision and long life.
4. Cutting
Structure: power saw head, servo tracking system, base, special fixtureProduct Parameters
Description of Machine component
Material Pregalvanized GI and CR Yield strength of raw materials 235Mpa Tensile strength of raw materials 550Mpa Coil OD ≤Ф1300 mm Coil ID Ф508mm Strip width ≤100mm Strip thickness ≤1~2.25mm Single roll weight ≤1000 kg Description of main electrical components
PLC Mitsubishi Inverter Delta Touch screen Vinylon (Taiwan, China) Low-voltage electrical appliances Sch neider (France) Encoder Omron (Japan) Servo controller Yaskawa (Japan) Product Detail
C-Shape Steel Forming
1. Corrugated steel culvert has both rigidity and flexibility; The structure has reasonable stress, uniform load distribution, and has a certain anti-deformation ability.
2. Adopt standardized design and mass production in the factory; Short production cycles and high efficiency are good for reducing costs and improving quality.
3. The site installation speed is fast, the construction period is short, and the social and economic benefits are obvious.
4, construction can be carried out throughout the year, the construction is not affected by the season and the environment.
5. It can effectively solve the problem of damage to concrete Bridges and culverts caused by repeated frost heave in cold areas of north China.
6. It is especially suitable for long-term use: eastern soil, expansive soil, soft soil, collapsible loess and other special areas, which can avoid the destruction of culvert caused by uneven settlement due to foundation deformation.
7. Reducing the use of conventional building materials such as cement, sand and stone has profound implications for environmental protection.Sample Display: C-Shape Steel
After Sales Service:
Our Service
1. OEM DESIGN AND PRODUCTION:Our active engineer and design team can make the special machine according to your special requirement.
2. DELIVERY IN TIME ASSURANCE:We assure the machines you ordered will be delivered at promised time
3. YOUR PAYMENT PROTECTION:You can pay through Alibaba to protect your advance payment
4. FREE INSTALLATION AND TRAINING:
We provide the installation and training by online video support; local installation and training service team; send engineer for installation and training, installation operation video providedCompany Profile:
Our workshop started since the year of 2008, built by a group of engineers, one of our founder member Mr. XU, who was worked as leader engineer for first-class roll forming department in SINOMRCH(China National Machinery Industry Corporation). After years of development, we have exported to many countries in the world such as Italy, Ecuador, America, India, Indonesia, Philipines, Brazil, Thailand, Vietnam, Russia, Malaysia, Peru, Korea etc., in order to service our clients overseas, we cooperate the local service agent to provide the after sale service; after more than ten years of running, we build the nice relationship with our clients and the local agent, those help us gain high reputation from our customers and the agents.
ENTERPRISE CERTIFICATE
INTERNATIONAL EXHIBITIONS
CUSTOMER VISITSFAQ
♥1.How to operate the machine ?
We will deliver English manual and video with the machine to you. lf you still need our help,please contact us.♥2.If some problems happen to this machine during warranty period, what should I do?
We will supply free charge of spare parts and regularly maintenance service during machine warranty period if machine have some problems. So any doubts, just let us know, we will give you solutions.♥3.Does the machine can be customized according to my requirements ?
Yes, we have a strong technical team and have rich experience.♥4. What about the package and shipment ?
The machine will be packaged by multilayer plastic wrap for anti-humidity on the sea. The strong steel wire roops will be used for fix the machines in container to avoid any damage in transportation.
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Raintech Best Price Hydraulic Metal Crash Barrier Making Machine
Product Description
This machine used for punching, forming and cutting of the highway guardrail corrugated plate, which widely used in bridge, highway construction, Power Culvert , highway culvert , infrastructure construction etc.
Product Parameters
MAIN PARAMETERS
Material Cold rolled mild steel Raw material yield strength 235~355Mpa Tensile strength of raw materials 420~550Mpa Coils OD ≤Ф1600 mm Coils ID Ф508mm Strips width ≤750mm Strips thickness 2.3~3mm Coils weight ≤10000 kg Line speed 4 pcs/min(Length4320mm) MAIN CONFIGURATION OF COMPONENTS
PLC Mitsubishi, Japan Servo system Yaskawa , Japan Transducer Delta (Taiwan) Touch Screen WEINVIEW(Taiwan) DC speed controller Eurotherm (USA) Encoder Omron Product Detail
WORKING PROCESSUncoiling—– servo leveling feeding—-looper(storage) —-400T multi-punching —–conveying roller —–roll forming—cutting —finished material discharging
1.We adopts individual archway stands for rollers station, more strong and rigidity structure than other suppliers in china.
2.Individual gearbox for each archway rollers set, to assure the precision of the profile.
3.All of the machine main body and parts are quenched, with higher hardness(HRC58-62) and wear resistance, while other suppliers only rough steel welded.
4.The rollers material is American D2 and D3 standards, with long service life and low maintenance cost.
5.Professional Germany roller design software-Copra.
6.Our price is most reasonable based on the top quality in this field.
7.Long machine life, all of our machines can be used stable performance for more than 10-15 year, while other small and low
quality supplier’s machine only can be used for 1-2 years. -
Raintech Hot Sale Perforated Steel Automatic Cable Tray Making Machine
Product Description
The production process:
Uncoiler→Leveler→Loop (storage)→Sevo Motor→multi-stations punching machine(cutting)→Finished Products
Product Parameters
Technical Parameter
No Model: SART-1250*2.5 Specification 1 Material CR/HR/G. I steel 2 Coil OD Ф1200 mm 3 Coil ID Ф508mm 4 Strips width <1250mm 5 Strips Thickness 0.5~2.5mm 6 Cable Tray Width 100~800mm 7 Cable Tray Height 50~200mm 8 Coils weight ≤10000 kg 9 Electrical power 415V,50Hz,3phase 10 Line Speed 5~15m/min Main Configuration ListNo Items Brand 1 PLC Mitsubishi(Japan) 2 Servo Controller Yaskawa(Japan) 3 Main Motor Siemens Baid 4 Frequency converter delta (Taiwan) 5 Touch screen weilun(china) 6 Low-voltage components Schneider(France) 7 Encoder Schneider(France) Product Detail
Machine Advantage1.We adopts individual archway stands for rollers station, more strong and rigidity structure than other suppliers in china.
2.Individual gearbox for each archway rollers set, to assure the precision of the profile.
3.All of the machine main body and parts are quenched, with higher hardness(HRC58-62) and wear resistance, while other suppliers only rough steel welded.
4.The rollers material is American D2 and D3 standards, with long service life and low maintenance cost.
5.Professional Germany roller design software-Copra.
6.Long machine life, all of our machines can be used stable performance for more than 10-15 year, while other small and low quality supplier’s machine only can be used for 1-2 years.Sample Display
This cable tray production line is a specially equipment for cable tray roll forming,also can finish the production of its cover plate, which widely applicable in power transmission, machinery and equipment, commercial buildings and other facilities, including computer rooms, parking lots, data centers, offices, Internet service providers, hospitals, schools/universities, airports and factories, etc -
High Precision High Quality CZU Fast Change Roll Forming Machine
Production process flow
Uncoiling (including automatic feeding trolley) → leveling and guiding → quick-change roll forming (including straightening) → cutting.1. Uncoiling:
The machine is in single-head mode, single support and manual tightening.
2. Servo Leveling Feeder:
The machine adopts 5 rollers for leveling and feeding (2 rollers on the upper layer, 3 rollers on the lower layer, screw adjustment), 1 pair of guide rollers, the feeding rollers are pneumatically clamped, and the servo motor provides power for it.
3. Roll Forming Machine
Used to achieve the final required shape through the roll forming process of the required finished plate. The material is made of high-quality mold steel Cr12, and the hardness after quenching reaches HRC58~62 (physical characteristics are equivalent to American material D2), which improves mechanical performance and life. The surface of the roller is polished after finishing. The roller has high precision and long life.
4. Cutting
Structure: power saw head, servo tracking system, base, special fixtureProduct Parameters
Description of Machine component
Material Pregalvanized GI and CR Yield strength of raw materials 235Mpa Tensile strength of raw materials 550Mpa Coil OD ≤Ф1300 mm Coil ID Ф508mm Strip width ≤100mm Strip thickness ≤1~2.25mm Single roll weight ≤1000 kg Description of main electrical components
PLC Mitsubishi Inverter Delta Touch screen Vinylon (Taiwan, China) Low-voltage electrical appliances Sch neider (France) Encoder Omron (Japan) Servo controller Yaskawa (Japan) Detailed Photos
C-Shape Steel Forming
1. Corrugated steel culvert has both rigidity and flexibility; The structure has reasonable stress, uniform load distribution, and has a certain anti-deformation ability.
2. Adopt standardized design and mass production in the factory; Short production cycles and high efficiency are good for reducing costs and improving quality.
3. The site installation speed is fast, the construction period is short, and the social and economic benefits are obvious.
4, construction can be carried out throughout the year, the construction is not affected by the season and the environment.
5. It can effectively solve the problem of damage to concrete Bridges and culverts caused by repeated frost heave in cold areas of north China.
6. It is especially suitable for long-term use: eastern soil, expansive soil, soft soil, collapsible loess and other special areas, which can avoid the destruction of culvert caused by uneven settlement due to foundation deformation.
7. Reducing the use of conventional building materials such as cement, sand and stone has profound implications for environmental protection.Sample Display
C-Shape Steel
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Raintech Metal Sheet Panel Profile Standing Seam Steel Roofing Seaming Form Machine
Product Description
Glazed tile roll forming machine is used to produce metal glazed tile, step tile, roof tile, and corrugated tile, etc.
The metal roof tiles which produced by our machine are most notable for their toughness being virtually maintenance free.The metal roof tiles most time apply as roofing on villas , some residential buildings and industrial buildings.Machine Application
The products are widely used in power plants, electric equipment companies, automobile exhibition halls, steel structure workshops, cement warehouses, steel structure offices, airport terminal buildings, railway stations, stadiums, concert halls, grand theaters, large supermarkets, logistics centers, and Olympic venues. Stadiums and other steel structures.
Product Parameters
Material :Galvanized cold-rolled sheet
Yield strength of raw materials: ≤275Mpa
Tensile strength of raw materials: ≤550Mpa
Coil OD: ≤Ф1300 mm
Coil ID: Ф508
Strips width: ≤1450mm
Strips thickness: 0.8~1.2mm
Coil weight: ≤10000 kg
MACHINE COMPONENTSNo Items Name Specifications 1 Decoiler Single head mode, single support
Coil ID: Ф508
Coil OD: Ф1300mm
Strips width: 1450 mm
Max. weight: ≤10000 kg2 Roll Forming Machine Structure: the forming unit is driven by motor reducer chain
Forming stations:36 stations
Forming machine shaft dia:φ95mm
Motor power: 22kwX2
Max.: 15m/min3 Hydraulic Cutting The cutter mode adopts blanking shearing
Blade material :Cr12MoV (hardness after quenching HRC58~62)
Parameter :cutting accuracy:±1.5mm4 Electrical Control Cabinet Main electrical components:
PLC: Mitsubishi
Inverter: delta
Touch screen: veron (Taiwan, China)
Low-voltage electrical appliances: schneider (France)
Encoder: Omron (Japan)5 Hydraulic System Hydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade 6Run-out Table Size:3*1.2*0.6m
Adjustable Height -
Raintech Multi-Specification Storage Shelf Making Machine Supermarket Shelf Roll Forming Machine
Storage rack is widely applied in storage and logistic industry. Our roll forming machine can continuously and automatically produce the racks. Meanwhile, the industry is developing, more and more customized parts from storage and logistic industry can be produced from roll forming machines.
Product Parameters:Technical Parameter
Configurations 3T Manual Uncoiler(2 SETS), Roll Forming, Electric-Motor, Mould Cutting, hydraulic station, Control Cabinet Control System Automatic Colored Touch Screen
Delta brand PLC InverterMain Power 7.5 KW Pump Power 4 KW Power Supply 380V, 3-Phase, 50Hz Forming Speed 8-10 m/min Roll Station 17 roller station Shaft Diameter 57mm Feeding Thickness 1.8mm Overall Size About 7200×1200×1500mm Total Weight Approximately 3600KGS Manufacturing ProcessesTransmission mode: Main motor → Gear reducer → Drive bevel gear box → Clutch → Lower roller shaft of the archway.
Workpiece Picture
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Raintech 220mm-300mm Thickness Solar PV Bracket Roll Forming Machine
The production process:
uncoiling-leveling-servo feeding-multi-station punching-looper(storage)-roll forming -shear discharge
Technical ParameterConfigurations Manual Uncoiler, Roll Forming, Electric-Motor, Mould Cutting, hydraulic station, Control Cabinet Control System Automatic Colored Touch Screen
Delta brand PLC InverterMaximum allowable feeding width ≤300 Allowable feeding thickness ≤2mm Single feeding error ≤±0.2mm (this tolerance does not add up) Servo motor brand YASKAWA, Japan Servo motor power 9Cr2Mo(or GCr15), hardness HRC55-60 Molding passes 15 passes (subject to final design) Axle diameter of molding machine φ60mm (subject to final design) Motor power 22KW Siemens Bede frequency conversion motor Maximum linear speed 2~14m/min Workpiece Picture And Section -
High Quality Steel Metal Sheet Side Wall Panel Cold Roll Forming Machine
Product Description
Material quality steel plate, aluminum plate Yield strength of raw materials ≤350Mpa Tensile strength of raw materials ≤550Mpa Coiling material outside diameter: ≤Ф1300 mm Inner diameter of coil Ф508 Width of steel belt: ≤600mm Thickness of steel belt 0.6~1.2mm Single roll weight ≤5000 kg Production Technology Process:
The products of the production line are carried out according to the Technological Process:
Uncoiling → Looper (material storage)→ quick change type cold bending molding → cut off → discharge.
Parameters: Forming times: 28 (subject to the final design)
Shaft diameter of molding machine: φ70
Motor power: about 45KW
Maximum linear speed: 5~15m/min