Good Quality Ridge Cap Forming Roof Ztfrm Press Machine Roll Former Ztrfm
Our eternal pursuits are the attitude of “regard the market, regard the custom, regard the science” and the theory of “quality the basic, trust the first and administration the advanced” for Good Quality Ridge Cap Forming Roof Ztfrm Press Machine Roll Former Ztrfm, As a leading manufacture and exporter, we take pleasure in a great name in the international markets, especially in America and Europe, because of our top quality and realistic charges.
Our eternal pursuits are the attitude of “regard the market, regard the custom, regard the science” and the theory of “quality the basic, trust the first and administration the advanced” for China Rolling and Roof Forming, To make every client satisfied with us and achieve win-win success, we will continue to try our best to serve and satisfy you! Sincerely looking forward to cooperating with more overseas customers based on mutual benefits and great future business. Thank you.
MAIN TECHNICAL PARAMETERS
Material: Galvanized Sheet
Yield strength of raw materials: 235Mpa
Coil Outer Diameter: ≤Ф1200 mm
Coil Inner Diameter: Ф508mm
Steel Strip Width: ≤150mm
Steel Strip Thickness: 2mm
Coil Weight: ≤2000 kg
Machine Floor Area: 25000X3000X1800
PRODUCTION PROCESS
The production line is carried out according to the following process::
Uncoiling→Leveling Servo Feeding→Punching→Cold Roll Forming→Hydraulic Shearing→Material Discharging
MAIN COMPONENTS
1. Uncoiler 1set
Allowable coil inner diameter: Ф508
Max. allowable coil outer diameter: Ф1200mm
Max. allowable roll width: 200 mm
Max. roll carrying weight: ≤2000 kg
2. Servo Feeding 1 set
Maximum feeding speed: 30m/min
Maximum allowable feeding width: ≤200mm
Allowed feeding thickness ≤ 2mm
Single feeding error: ≤±0.2mm (the tolerance is not cumulative)
Servo motor brand: Yaskawa (YASKAWA, Japanese)
Servo motor power: ≈3Kw (subject to the final design)
3. Punching Machine 1set
It adopts liquid four-column press mode, which is economical, applicable and fast. The punching distance is adjustable in the transverse direction of the plate, and the punching step can be changed through the electrical control system.
4. Roller Forming Machine 1 set
Archway material: QT450.
Roller shaft material: 40Cr, quenched and tempered, hardness is HRC45~50
Forming pass: 12 passes
Shaft diameter of forming machine: φ60mm (subject to final design)
Motor power: about 30kW (subject to the final design)
Maximum linear speed: 3~10m/min
5. Pneumatic follow-up shearing 1 set
Cutter material: Cr12MoV (hardness after quenching is HRC58~62)
6. Hydraulic System 1 set
The main components are: oil pump, motor, hydraulic valve, solenoid valve, filter and hydraulic oil tank, etc.The hydraulic system uses a filter, and the cleanliness of the oil is guaranteed to be level 6-8.
MAIN ELECTRICAL COMPONENTS
No | Items Name | Brand |
1 | PLC | Mitsubishi, Japan |
2 | Servo Motor | Yaskawa, Japan |
3 | Inverter | Delta (Taiwan, China) |
4 | Touch screen | Vinylon (Taiwan, China) |
5 | Low-voltage electrical components | Omron |
WORKPIECE SAMPLES
The highway guardrail post forming machine is a machine used to produce highway guardrail posts. Roll forming machines use rollers to bend sheet metal into specific profiles to produce a finished product to the specifications required for use as guardrail posts.
Depending on the level of production required, roll forming machines can be automated or manually operated. The finished guardrail post products produced by this machine are used to prevent vehicles from leaving the road and are essential to highway safety.