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high quality auto U beam roll forming machine

The u beam roll forming machine can complete the forming of beam profiles. Other similar cold-formed steels can also be produced by replacing rolls and related tools and dies. Our equipment is mainly for the production of automobile beam panels. Automobile girder plates are mainly used to manufacture automobile longitudinal beams, cross beams, front and rear axles, bumpers and other structural parts. The thickness is generally 4.0-8.0mm. It is a steel grade with high demand for automobile structural steel plates and high performance indicators.


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Product Detail

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high quality auto U beam roll forming machine,
auto U beam roll forming machine,

MAIN TECHNICAL PARAMETERS

Steel plate Q345B 610L
Outer diameter of steel coil ≤Ф1800 mm
Inner diameter of steel coil Ф610mm
Steel belt width Max 600mm
Strip thickness 6~12mm
Single roll weight ≤10000kg

PRODUCTION PROCESS

The Production Line Is Carried Out According To The Following Process:

Uncoiling → Feeding And Leveling → Cutting, Pressing, Welding → Roll Forming → Cutting → Discharge

MAIN COMPONENTS

Leading machine 1 set
Uncoiler 1set 
Leveling 1set
Shear butt welding 1set
Forming Machine 1set
Shearing machine 1set
Discharge device 1set

1. Electrical control system

The whole line is controlled by Japan Mitsubishi PLC. The drive motor of the roll forming machine adopts a DC motor, which is controlled by an imported digital DC speed regulating device, with speed setting and fault alarm.

2. Hydraulic system

There are two hydraulic systems in the whole line, each with a set of welded oil tank, plunger pump, hydraulic valve block and valve block, oil filter, oil cooling system and pipeline.

1)The oil pump adopts the domestic famous brand CY series high pressure axial piston pump;

2)The valve block of this hydraulic system adopts a plate-type integrated structure;

3)The pressure control valve, direction control element, flow control element and other main control elements of this hydraulic system are all imported high-pressure products;

4)The oil cylinder adopts domestic high-quality brand-name products and imported seals to prevent system leakage

WORKPIECE SAMPLES

The u beam roll forming machine is mainly used to produce the steel structure of the bottom of the car.

Product drawing

APPLICATION

Automobile girder plates are mainly used to manufacture automobile longitudinal beams, cross beams, front and rear axles, bumpers and other structural parts.

Automatic U-shaped steel forming machine is a special equipment used in manufacturing industry. It is designed for the production of U-shaped beams commonly used in building and structural applications.

The machine is automated, meaning it is controlled by a computer system, ensuring precise and efficient production. It operates using a continuous process, where coils of metal are fed into the machine, passed through a series of rollers and gradually formed into the desired U-shaped profile.

The roll forming process involves gradually shaping metal through a series of rollers, each of which performs a specific bending or forming action. The rollers are engineered to create the specific profile required for the U-beam.

The machine is capable of forming U-beams of different sizes and thicknesses according to the specific requirements of the project. It can also contain additional features such as holes, slots or recesses if desired.


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