High Quality Best Selling Truck Carriage Slide Plate Roll Forming Machine
Brief Introduction:
The carriage board production line equipment is an automatic equipment, used for making carriage top, bottom, and side plate” of truck carriage plate
Main Technical Parameters:
Material：hot rolled steel plate
Yield strength of raw materials: 235Mpa
Tensile strength of raw materials: 450Mpa
Coil OD: ≤Ф1300 mm
Coil ID: Ф508
Strip width: ≤1000mm
Strip thickness: 1~1.2mm
Single roll weight: ≤7000 kg
Production process
The production line is carried out according to the following process:
Uncoiling → Leveling → Looper (Storage) → Servo Feeding, Pre-cutting → Looper (Storage) →roll forming → Spot Welding→cutting→discharging.
COMPOSITION:
| No | Items Name | Specifications |
| 1 | Decoiler | Single head mode, single support
Coil ID： Ф508 Coil OD： Ф1300mm Strips width： 1000 mm Max. weight： ≤7000 kg |
| 2 | Leveling Machine | 5 roller leveling
Maximum working speed: 20 m/min, Maximum leveling roll width: 300mm, Adapt to the maximum roll thickness: 2.0mm Motor power of leveling machine: ≈5.5Kw (subject to final design) |
| 3 | Servo Feeder | Maximum feeding speed: 20m/min
Maximum allowable feeding width: ≤1000mm Allowable feeding thickness ≤1.2mm Single feeding error: ≤±0.2mm (the tolerance is not cumulative) Servo motor brand: YASKAWA, Japanese Servo motor power: ≈5.5Kw (subject to the final design) |
| 4 | Punching&Pre cutting Machine | To complete the punching of the pre-cut hole on the profile. |
| 5 | Quick Change Roll Forming Machine |
There are two types of nuts on the outside of the archway: left-handed (lower shaft) and right-handed (upper shaft). Archway material: QT450. 8/13 Quotation documents Roller shaft material: 40Cr, quenched and tempered, hardness is HRC45~50 Parameters: Forming passes: 36 passes (subject to the final design) Archway sorties: 36+32=68 sorties Shaft diameter of forming machine: φ70mm (subject to final design) Motor power: 55kw Maximum linear speed: 2~8m/min |
| 6 | 2 sets of spot welding machine | Structure: The main components include shearing frame, cutting die, hydraulic system, etc.
The cutter mode adopts double-edged cutting. Cutter material: Cr12MoV (hardness after quenching is HRC58~62) Sizing accuracy: ±1mm |
| 6 | Hydraulic Cutting | The cutter mode adopts blanking shearing
Blade material ：Cr12MoV (hardness after quenching HRC58~62) Parameter ：cutting accuracy：±1.5mm |
| 7 | Electrical Control Cabinet | PLC: Mitsubishi
Inverter: Delta Touch screen: Vinylon (Taiwan, China) Low-voltage electrical appliances: Schneider (France) Encoder: Omron (Japan) Servo controller: Yaskawa (Japan) |
| 8 | Hydraulic System | Hydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade |
