Professional Manufacture Tile Sheet Truck Container Making Carriage Board Car Panel Roll Forming Machine
Brief Introduction
The carriage board production line equipment is an automatic equipment, used for making carriage top, bottom, and side plate” of truck carriage plate
Production process
The production line is carried out according to the following process:
Uncoiling → Leveling → Looper (Storage) → Servo Feeding, Pre-cutting → Looper (Storage) →roll forming → Spot Welding→cutting→discharging.
Brief Introduction
The carriage board production line equipment is an automatic equipment, used for making carriage top, bottom, and side plate” of truck carriage plate
Production process
The production line is carried out according to the following process:
Uncoiling → Leveling → Looper (Storage) → Servo Feeding, Pre-cutting → Looper (Storage) →roll forming → Spot Welding→cutting→discharging.
MACHINE COMPONENTS
| No | Items Name | Specifications |
| 1 | Decoiler | Single head mode, single support Coil ID: Ф508 Coil OD: Ф1300mm Strips width: 1000 mm Max. weight: ≤7000 kg |
| 2 | Leveling Machine | 5 roller leveling Maximum working speed: 20 m/min, Maximum leveling roll width: 300mm, Adapt to the maximum roll thickness: 2.0mm Motor power of leveling machine: ≈5.5Kw (subject to final design) |
| 3 | Servo Feeder | Maximum feeding speed: 20m/min Maximum allowable feeding width: ≤1000mm Allowable feeding thickness ≤1.2mm Single feeding error: ≤±0.2mm (the tolerance is not cumulative) Servo motor brand: YASKAWA, Japanese Servo motor power: ≈5.5Kw (subject to the final design) |
| 4 | Punching&Pre cutting Machine | To complete the punching of the pre-cut hole on the profile. |
| 5 | Quick Change Roll Forming Machine | There are two types of nuts on the outside of the archway: left-handed (lower shaft) and right-handed (upper shaft). Archway material: QT450. 8/13 Quotation documents Roller shaft material: 40Cr, quenched and tempered, hardness is HRC45~50 Parameters: Forming passes: 36 passes (subject to the final design) Archway sorties: 36+32=68 sorties Shaft diameter of forming machine: φ70mm (subject to final design) Motor power: 55kw Maximum linear speed: 2~8m/min |
| 6 | 2 sets of spot welding machine | Structure: The main components include shearing frame, cutting die, hydraulic system, etc. The cutter mode adopts double-edged cutting. Cutter material: Cr12MoV (hardness after quenching is HRC58~62) Sizing accuracy: ±1mm |
| 6 | Hydraulic Cutting | The cutter mode adopts blanking shearing Blade material :Cr12MoV (hardness after quenching HRC58~62) Parameter :cutting accuracy:±1.5mm |
| 7 | Electrical Control Cabinet | PLC: Mitsubishi Inverter: Delta Touch screen: Vinylon (Taiwan, China) Low-voltage electrical appliances: Schneide (France) Encoder: Omron (Japan) Servo controller: Yaskawa (Japan) |
| 8 | Hydraulic System | Hydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade |
