Hat Channel Profile Roll Forming Machine

Hat channels are an alternative type of steel roof framing system, which can also be used as a purlin where a lower profile is required, or where the cover system requires closer purlin spacing thus making standard “Z” or “C” purlins overly expensive.

Our hat profile roll forming machine is for making the hat channels, which widely applicable in metal/steel roof construction industries.

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PRODUCT DESCRIPTION

Our hat profile roll forming machine is for making the hat channels, which widely applicable in metal/steel roof construction industries.

MAIN TECHNICAL PARAMETERS

1	Machine structure	Individual archway stands structure
2	Total power	Motor power-18.5kw Hydraulic power-5.5kw
3	Roller stations	18 dots stations
4	Productivity	15-25m/min
5	Decoiler	3T hydraulic decoiler
6	Leverling part	Upper is 3 rollers, down is 4 stations(total is 7 rollers)
7	Drive system	By independent gearbox
8	Diameter of shaft	¢60mm solid shaft
9	Roller material	American D2 D3
10	Pre punching& cutting system	Pre-cutting to change the material Material of the punching mold: Cr12
11	Hydraulic cutting system	Cr12 with heat treatment 58-60°
12	Hydraulic power	7.5KW

MAIN COMPOSITIONS

1	Automatic De-coiler	1. Single head design 2. Loading weight: 3Tons 3. Hydraulic automatic expansion and tightening 4. Suitable width: <300mm 5. Coil ID: ¢500±20mm 6. Coil OD: ≤1200mm
2	Servo Feeding Leveling	1. It adopts 5 rollers for leveling, 2 pairs of guide rollers 2. Maximum leveling roll width: 300mm 3. Adapt to the maximum roll thickness: 1~2mm 4. Maximum working speed: 20 m/min 5. Driven: servo motor
3	Multi-functional Punching Machine	1. 6 punching stations, 2. Servo motor power: 1.3KW 3. Servo motor brand: Japan Yaskawa 4. Suitable width: <300mm 5. Punching mold fast positioning, repeat positioning.
4	Roll Forming Machine	1. Driven system: Motor, reducer, spiral bevel gear drive 2. Main machine power: 15KW*2 Sets, 3. Motor brand: SIEMENS BADE servo motor 4. Module Components fast positioning, repeat positioning 5. Forming stations: 18 groups stations
5	Hydraulic Cutting Machine	1. Hydraulic single station, 2. Cutting force: 30Tons, 3. Cutting type: stop cutting 4. Module Components fast positioning, repeat positioning
6	Computer Control Box	1. Japan Mitsubishi motion controller PLC 2. Japan Yaskawa Servo System 3. With human machine interface touch screen 4. Schneider weak current control
7	Hydraulic Station	1. Hydraulic system power: 15KW 2. Hydraulic value: Huade, 3. With fan cooling system

PRODUCTION PROCESS

Uncoiling → leveling → Looper (storage) → servo feeding → Multi-stations punching → forming station → Hydraulic cutting → Finished product discharging