New Fashion Design for Construction Building Material Touch Screen Hat Sheet Metal Steel Frame Profile C & Z Channel Roll Forming Machine Factory Price with ISO9001/Ce/SGS/Soncap
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PRODUCT DESCRIPTION
Hat channels are an alternative type of steel roof framing system, which can also be used as a purlin where a lower profile is required, or where the cover system requires closer purlin spacing thus making standard “Z” or “C” purlins overly expensive.
Our hat profile roll forming machine is for making the hat channels, which widely applicable in metal/steel roof construction industries.
MAIN TECHNICAL PARAMETERS
| 1 | Machine structure | Individual archway stands structure |
| 2 | Total power | Motor power-18.5kw Hydraulic power-5.5kw |
| 3 | Roller stations | 18 dots stations |
| 4 | Productivity | 15-25m/min |
| 5 | Decoiler | 3T hydraulic decoiler |
| 6 | Leverling part | Upper is 3 rollers, down is 4 stations(total is 7 rollers) |
| 7 | Drive system | By independent gearbox |
| 8 | Diameter of shaft | ¢60mm solid shaft |
| 9 | Roller material | American D2 D3 |
| 10 | Pre punching& cutting system | Pre-cutting to change the material Material of the punching mold: Cr12 |
| 11 | Hydraulic cutting system | Cr12 with heat treatment 58-60° |
| 12 | Hydraulic power | 7.5KW |
MAIN COMPOSITIONS
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1 |
Automatic De-coiler | 1. Single head design 2. Loading weight: 3Tons 3. Hydraulic automatic expansion and tightening 4. Suitable width: <300mm 5. Coil ID: ¢500±20mm 6. Coil OD: ≤1200mm |
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2 |
Servo Feeding Leveling | 1. It adopts 5 rollers for leveling, 2 pairs of guide rollers 2. Maximum leveling roll width: 300mm 3. Adapt to the maximum roll thickness: 1~2mm 4. Maximum working speed: 20 m/min 5. Driven: servo motor |
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3 |
Multi-functional Punching Machine | 1. 6 punching stations, 2. Servo motor power: 1.3KW 3. Servo motor brand: Japan Yaskawa 4. Suitable width: <300mm 5. Punching mold fast positioning, repeat positioning. |
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4 |
Roll Forming Machine | 1. Driven system: Motor, reducer, spiral bevel gear drive 2. Main machine power: 15KW*2 Sets, 3. Motor brand: SIEMENS BADE servo motor 4. Module Components fast positioning, repeat positioning 5. Forming stations: 18 groups stations |
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5 |
Hydraulic Cutting Machine | 1. Hydraulic single station, 2. Cutting force: 30Tons, 3. Cutting type: stop cutting 4. Module Components fast positioning, repeat positioning |
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6 |
Computer Control Box | 1. Japan Mitsubishi motion controller PLC 2. Japan Yaskawa Servo System 3. With human machine interface touch screen 4. Schneider weak current control |
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7 |
Hydraulic Station | 1. Hydraulic system power: 15KW 2. Hydraulic value: Huade, 3. With fan cooling system |
PRODUCTION PROCESS
Uncoiling → leveling → Looper (storage) → servo feeding → Multi-stations punching → forming station → Hydraulic cutting → Finished product discharging
WORKPIECE SAMPLES
Hat channel roll forming machine;hat profile forming machine;hat profile channel making machine
Hat channel steel roll forming machine is a machine used to produce hat channel steel or keel channel steel. A hat channel is a steel channel with a hat-shaped cross-section that is commonly used for framing and bracing purposes in construction. Hat channel roll forming machines typically consist of a series of rolls that progressively form metal strip into the desired hat channel profile. The machine usually consists of an uncoiler, feeding unit, roll forming station, cutting unit and control system.
Overall, hat channel profile roll forming machines are must-have tools for manufacturers and contractors in the construction and metalworking industries. It provides a reliable and efficient solution for producing high quality cap channels with precise dimensions and shapes.
